Supplying 51.2V 30Ah Li-ion Battery Packs to Hero Electric, India's Largest Two-Wheeler EV Manufacturer
Client: Hero MotoCorp
Location: India
Application: Electric two-wheeler lithium battery packs
Cell Type: A-grade LiFePO4 prismatic cells (Gotion)
Hero MotoCorp is the world’s largest manufacturer of two-wheeled vehicles, with a dominant presence across the Indian subcontinent and expanding influence in emerging EV markets. As Hero accelerated its shift toward electrification, it required a dependable battery partner capable of providing scalable lithium battery solutions tailored for lightweight, high-efficiency electric scooters and motorcycles.
Battery Pack Model: 51.2V 30Ah
Application: Two-wheeler electric scooter series
Supply form: OEM partnership, ongoing batch orders
Key Product Features:
A-grade Gotion Cells: Matched for consistency, every batch came with original QR code tracking and manufacturer test reports.
BMS Customization: Smart protection features (overvoltage, undervoltage, short-circuit, temperature), Bluetooth module, and upgradeable firmware.
Mechanical Design: Engineered to precisely match Hero's scooter battery compartment while meeting IP67 waterproof and dustproof standards.
Cycle Life: 3000+ cycles at 80% DOD, ensuring at least 5 years of performance in typical Indian use patterns.
Implementation Process:
Prototype Submission: CAD design and sample submission completed within 2 weeks.
Testing Phase: Underwent vibration, high-temperature, and discharge efficiency tests at Hero’s lab.
Mass Production & QA: Packs produced in ISO9001 and IATF16949-compliant facility, with 100% QC traceability.
Casing dimensions and mount matching scooter frame
Terminal configuration per Hero engineering specs
Branding flexibility and secure QR labeling
Pass-through of Hero’s validation testing (temperature, vibration, drop, etc.)
GBE Battery’s Solution:We supplied Hero Electric with custom-engineered 51.2V 30Ah battery packs built exclusively
with Gotion High-Tech A-grade 3.2V 15Ah LiFePO4 cells. The pack featured a customized smart BMS with Bluetooth connectivity and mobile app monitoring.
Over 120,000 units of GBE battery packs have been successfully integrated into Hero’s EV platform since the initial rollout. GBE's flexible production and quick response times helped Hero meet aggressive go-to-market deadlines.
Client Feedback:Hero praised our ability to deliver consistent battery performance in India’s harsh climates, and highlighted improved compatibility with their high-volume scooter models. The long service life and lower maintenance requirements compared to previous suppliers reduced total cost of ownership.
