High Voltage Forklift Lithium Battery Pack
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High Voltage Forklift Lithium Battery Pack

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Product Description

Product Overview

The GBE High Voltage Forklift Lithium Battery Pack is an advanced energy system engineered for electric forklifts, reach trucks, stackers, and AGVs that demand superior reliability, efficiency, and durability.
Built with A-grade LiFePO₄ cells from EVE and Gotion, this battery system provides consistent performance, high energy density, and ultra-long cycle life, outperforming traditional lead-acid batteries in every aspect.

Our high-voltage forklift batteries are designed for multi-shift operations—no need for battery swapping or additional maintenance. With an advanced Battery Management System (BMS) and optional smart features like Bluetooth, display screen, GPS, and heating, GBE’s forklift lithium batteries deliver safe, intelligent, and maintenance-free operation in all working conditions.


Designed for Modern Material Handling

Forklifts in today’s warehouses, factories, and logistics centers require energy systems that can sustain 24-hour operations, handle high current loads, and minimize downtime.
The GBE high-voltage lithium battery pack meets these needs by offering:

  • Fast charging — up to 80% charge within 1 hour.

  • No maintenance — no acid, no water topping, no ventilation room required.

  • Long cycle life — over 4000 cycles @80% DOD.

  • High reliability — safe operation in hot, humid, or cold environments.

  • Consistent voltage — ensuring stable forklift performance during long shifts.


⚙️ Technical Specifications (Typical Configuration)

Cell Chemistry

LiFePO₄ (Lithium Iron Phosphate)

Cell Brands

EVE / Gotion (A-grade)

Voltage Range

24V – 80V (customizable up to 600V)

Capacity Range

210Ah – 525Ah or custom

Typical Models

24V 210Ah, 48V 420Ah, 80V 525Ah

Cycle Life

≥4000 cycles @80% DOD

Charging Voltage

3.65V per cell

Discharging Cut-off

2.5V per cell

BMS Communication

CAN, RS485

Optional Features

Bluetooth, Display, GPS, Heating

Enclosure Protection

IP54 / IP65

Certifications

CE, UN38.3, MSDS, IEC62619


Built with Premium A-Grade Lithium Cells

GBE Battery uses only verified A-grade lithium cells from trusted manufacturers —
EVE (LF105, LF280K, LF314) and Gotion (27Ah, 87Ah, 105Ah).

Each cell batch undergoes:

  • Voltage and internal resistance matching within ±2mV tolerance.

  • Aging and capacity test before shipment.

  • Traceable barcode labeling for full quality assurance.

This guarantees:

  • High consistency between modules.

  • Stable performance in series and parallel connection.

  • Longer battery lifespan with reduced maintenance cost.


Smart BMS and System Safety

The intelligent BMS (Battery Management System) ensures real-time protection and communication:

  • Continuous monitoring of voltage, temperature, SOC, SOH.

  • Overcharge, over-discharge, short-circuit, and over-temperature protection.

  • CAN/RS485 communication for integration with forklift controllers.

  • Optional Bluetooth + App for remote monitoring.

  • Optional LCD Display for local real-time battery status.

  • Optional GPS module for tracking rental fleets or distributed logistics systems.


❄️ Optional Heating System for Cold Environments

In cold storage or winter operation zones, low temperature reduces lithium activity.
GBE offers an integrated PTC heating option:

  • Automatically activates below 5°C.

  • Ensures stable charging and discharge even at -20°C.

  • Extends service life and prevents low-temperature degradation.


Fast Charging and Maintenance-Free Operation

Traditional lead-acid forklift batteries require:

  • Long charging times (8–10 hours)

  • Frequent maintenance and water filling

  • Ventilation rooms for acid gas

In contrast, GBE forklift lithium batteries:

  • Charge up to 80% within 1–2 hours

  • Require zero maintenance

  • Support opportunity charging during breaks

  • Eliminate acid leakage and corrosion risks

This dramatically improves equipment uptime and warehouse productivity.


Applications

Electric Forklifts

  • 24V–80V systems for Class I, II, and III forklifts.

  • Compatible with Linde, KION, Jungheinrich, Toyota, and Heli forklifts.

  • Enables long runtime and rapid recharge cycles.

AGVs and Logistics Robots

  • High voltage and lightweight design ideal for automated vehicles.

  • Reliable power supply for long autonomous shifts.

Stackers, Reach Trucks, and Pallet Movers

  • Compact structure for tight spaces and continuous material movement.

Cold Storage and Outdoor Forklifts

  • Optional heating ensures safe operation at low temperature.

  • IP65 housing for outdoor working environments.


Customer Value and ROI

  • No Battery Replacement Needed: one pack supports multi-year use.

  • Reduced Downtime: faster charging = more operation hours.

  • Lower Energy Cost: 30% higher efficiency than lead-acid.

  • Sustainability: zero emissions, recyclable materials.

  • OEM Flexibility: customizable design for global forklift brands.

GBE has successfully provided forklift lithium solutions to OEM customers in:

  • Germany (KION Group)

  • Vietnam (Linde distributor)

  • Indonesia (local OEM assembly partners)

Each project was customized to the customer’s voltage, size, and connector standards — ensuring full compatibility with local forklift models.


Why Choose GBE Battery

  • Direct factory with certified A-grade EVE and Gotion cells

  • Complete quality traceability from cell to module

  • OEM/ODM customization for voltage, capacity, and design

  • Experienced technical team for forklift and AGV integration

  • Global shipping with CE, UN38.3, and MSDS documentation

  • Fast lead time and long-term after-sales support


Example System Configurations

ModelVoltageCapacityEnergyDimensionsTypical Use
GBE-24V210Ah24V210Ah5.0 kWhCustomSmall forklifts
GBE-48V420Ah48V420Ah21.5 kWhCustomReach trucks
GBE-80V525Ah80V525Ah42.0 kWhCustomHeavy-duty forklifts




Contact GBE Battery

Looking for a reliable High Voltage Forklift Lithium Battery Supplier?
GBE Battery provides full OEM solutions, from A-grade LiFePO₄ cells to complete battery systems with intelligent BMS and custom enclosures.

Email: info@gbebattery.com
Website: www.gbebattery.com
WhatsApp: +86 156 5600 5075


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 Daniel:
Email: info@gbebattery.com
WhatsApp: +8615656005075
 
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Email: andy@gbebattery.com
WhatsApp: +8617855199307
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